Volume flow controllers & volume flow limiters – for optimum ventilation via ventilation and air-conditioning systems

In a central ventilation system, an air volume controller ensures that the required air volume is distributed efficiently and in line with demand. It helps to improve indoor comfort, save energy when properly controlled, and maintain stable system operation. An volume flow limiter, on the other hand, ensures that a pre-set upper limit on air flow is not exceeded.

As part of its range of air distribution products, Wildeboer offers various designs of volume flow controllers and volume flow limiters, as well as louvre dampers and pressure regulators. Plan your air distribution system with ease using our Wildeboer Connect configurator.

Wildeboer volume flow controllers and volume flow limiters: their benefits

  • Precise air volume control: Wildeboer air flow controllers and air flow limiters support demand-based air distribution in ventilation systems
  • High energy efficiency: By ensuring that the specified air volumes are maintained with precision, unnecessary energy losses can be reduced.
  • Reliable operation during pressure fluctuations: Volume flow controllers maintain the set air flow rate even under changing pressure conditions, or precisely regulate the setpoint.
  • Greater comfort within the building: Uniform air distribution improves the indoor climate in various areas of use.
  • Wide range of applications: The components are suitable for a variety of requirements in commercial, public and industrial buildings.
  • Support for standard-compliant system design: Wildeboer helps you to implement your ventilation systems safely, efficiently and in line with the design specifications.

An overview of our volume flow controllers

Volume flow controllers are components in ventilation and air-conditioning systems that regulate the air flow rate to a fixed or variable value and maintain it at a constant level or compensate for pressure fluctuations. They are required to reliably supply individual areas with the correct air volume and to ensure efficient, comfortable and standard-compliant air distribution. Wildeboer’s volume flow controllers offer mechanical or electronic solutions depending on requirements and enable precise, energy-efficient air flow control.

The Wildeboer volume flow limiter

Volume flow limiters are components in ventilation systems that limit the air flow rate to a specified maximum value. They are used to support air distribution via conventional flow regulators within a narrower pressure range and to promote an economical system design. They are particularly suitable for use in combination with a pressure regulator to maintain constant pressure in the sub-distribution system. The VLR1 volume flow limiter from Wildeboer is maintenance-free, antistatic and microbiologically safe, and thus meets the highest standards for a variety of applications.

Mechanical volume flow control: simple and efficient

Mechanical volume flow controllers are a tried-and-tested solution for regulating air volumes in ventilation and air-conditioning systems (VAC) with precision and energy efficiency. In the field of HVAC, mechanical air flow controllers operate without an external power source and utilise a self-acting control mechanism to maintain the set air flow rate at a constant level, even under fluctuating pressure conditions. This makes them particularly suitable for applications where simple, low-maintenance and reliable air flow control is required, such as in offices, corridors or other individual areas.

Depending on requirements, they are available in various designs, either as purely constant-flow or, with an auxiliary drive, conditionally variable models. With solutions such as the VK2, a rectangular air flow regulator, and the VR1-N, a round air flow regulator for low pressures and flow velocities, Wildeboer offers a practical range of products for modern air distribution in ventilation and air-conditioning systems.

Electronic volume flow control: precise and flexible control

Electronic volume flow controllers are used to precisely regulate air flow rates in modern HVAC systems and adjust them to actual demand. They can control both constant, pre-set and variable flow rate setpoints, thereby ensuring demand-based supply and extract air control.

Wildeboer’s electronic volume flow controllers continuously measure the air volume and automatically adjust the position of the damper blade to ensure that the desired volume flow is reliably maintained. Models such as the VRE1 and Wildeboer VKE1 volume flow controllers also provide an efficiency signal for optimising the fan speed and can be conveniently configured via a display, whilst the Wildeboer VRup and Wildeboer VKup offer versatile communication options, either via analogue signals or various bus protocols. Thanks to their high control accuracy, they support energy-efficient operation, contribute to a comfortable indoor climate and, if required, can also ensure reliable shut-off of the air duct. Furthermore, the controllers are maintenance-free, can be installed in any orientation and are suitable for a wide range of applications in ventilation technology.

 

Electronic volume flow controllers with special functions 

For specialised ventilation and air-conditioning applications in which a failure of the power supply must not lead to an uncontrolled state of the ventilation system, the Wildeboer VRpro and Wildeboer VKpro electronic volume flow controllers offer a spring-return function. If required, the controllers can also be fitted with a high-speed drive for rapid adjustment of air flow rates, thereby offering a high degree of flexibility.

Connection to the Wildeboer-Net also enables centralised monitoring and control, which ensures greater operational reliability within the context of building automation. The combination of precise regulation, flexible control and special functions makes these controllers an indispensable component of modern ventilation systems.

Volume flow controllers from Wildeboer – the right solutions for you in air distribution technology

Wildeboer air distribution products cover a wide range of requirements in ventilation and air-conditioning systems and offer the right solution for a variety of applications. In addition to mechanical and electronic volume flow controllers and volume flow limiters, the range also includes other components for precise air guidance, secure shut-off and demand-based air distribution, such as pressure regulators, louvre dampers and weather protection grilles. This makes Wildeboer a competent partner for efficient, reliable and practical solutions in modern ventilation technology.

Please contact us to find the right products for your building and to benefit from the quality of our products.

Frequently Asked Questions about Volume Flow Controllers and Volume Flow Limiters

An volume flow controller is a component in ventilation systems that regulates or limits the air flow rate in a section of ductwork. By adjusting the flow cross-section, it ensures that the specified air volume reaches the relevant rooms or areas – regardless of normal pressure fluctuations in the duct network. Depending on the design, the volume flow can be maintained at a constant level or adjusted as required. In this way, the volume flow regulator supports reliable air distribution, user comfort and efficient system operation.

An volume flow limiter is a component in ventilation systems that limits the air flow rate to a specified value. It prevents more air than intended from flowing through a section of ductwork in the event of pressure fluctuations in the duct network. In this way, it helps to ensure even air distribution and facilitates the hydraulic or aerodynamic balancing of the system.

Volume flow controllers are installed in the supply or extract air ducts of a ventilation system. Typical installation locations include main ducts, branch ducts or duct sections leading to individual rooms or areas of use. The exact position depends on the planned air distribution, the required volume flows and the flow-related installation conditions.

An volume flow controller ensures that the set air flow rate is maintained within a ventilation duct. To achieve this, an electronic controller, for example, measures the differential pressure via a measuring orifice or via the damper blade. If the volume flow deviates from the setpoint, the damper blade adjusts the free flow cross-section. As the duct pressure rises, the damper closes further; as the pressure falls, it opens accordingly. In this way, the air flow rate can be kept constant or, depending on the design, adjusted to meet demand.

An volume flow controller is used when air volumes need to be precisely regulated or maintained at a constant level. It compensates for pressure fluctuations in the duct network, thereby ensuring reliable air distribution in the connected areas. Typical areas of application include office buildings, schools, hotels and other non-residential buildings.

A constant volume flow controller automatically maintains a set air flow rate within a defined pressure range. If the duct pressure changes, the control damper adjusts accordingly and alters the free flow cross-section. This ensures that the desired air flow is reliably maintained even when there are pressure fluctuations in the ventilation system.

The recommended air velocity for flow controllers depends on the size, flow rate, control range and the system’s noise requirements. During the design phase, a range is often selected that enables reliable control whilst limiting both pressure drop and flow noise. Air velocities that are too low can affect control accuracy, whilst those that are too high usually increase pressure drop and noise levels. The specific design should therefore be carried out using the technical data for the relevant volume flow controller and the WiDim sizing software.

The air flow rate can be controlled using volume flow controllers, volume flow limiters, damper valves or by adjusting the fan speed. The choice depends on the requirements in terms of control accuracy, energy efficiency, acoustics and comfort.

The pressure drop across a volume flow controller depends on its size, the volume flow rate and the controller’s current position. In practice, it is often between approximately 30 and 100 Pa, although this may vary depending on the design. To ensure reliable control, the minimum pressure drop specified by the manufacturer must be observed. The exact design is determined on the basis of the technical data and the intended operating conditions.